Spray Drying
Production of free-flowing ceramic granules for optimal processing and forming
Advanced Granulation Technology
Our industrial spray drying services transform ceramic slurries into free-flowing granules optimized for pressing, extrusion, and other forming processes. We control particle size, morphology, and binder content to achieve superior flowability and processing characteristics.
With both pilot and production scale equipment, we provide flexible capacity for development work through to full-scale manufacturing, ensuring consistent granule quality and performance.
Spray Drying Capabilities
Particle Control
- Granule size range 50-500μm
- Controlled particle size distribution
- Spherical granule morphology
- Optimized bulk density
Process Optimization
- Binder and additive incorporation
- Flowability optimization
- Moisture content control
- Green strength enhancement
Scale & Flexibility
- Pilot scale for development (1-10kg/hr)
- Production scale equipment (50-200kg/hr)
- Various ceramic materials
- Quality control and characterization
Applications
Dry Pressing
Free-flowing granules for automatic presses
Isostatic Pressing
Uniform density distribution
Tape Casting
Controlled particle size for thin sheets
Extrusion
Optimized plasticity and flow
Injection Molding
Consistent feedstock preparation
Slip Casting
Controlled slurry properties
Thermal Spray
Spherical particles for coating applications
Catalyst Supports
High surface area granules
Pharmaceutical Ceramics
Controlled release and bioceramics
Why Choose Our Spray Drying Services
Improved Flowability
Free-flowing granules eliminate bridging and ensure consistent die filling
Consistent Characteristics
Uniform granule size, shape, and composition batch-to-batch
Reduced Dust
Granulated powders minimize dust generation and improve handling safety
Enhanced Green Strength
Optimized binder distribution provides better handling strength
Better Pressing Behavior
Improved density uniformity and reduced defects in pressed parts
Process Development
Expert support for formulation optimization and scale-up
Ready to Optimize Your Powder Processing?
Contact our spray drying team to discuss your granulation requirements